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CO-PBT CO-PET Dry and Crystallization
Infrared Crystal Dryer to combine drying and crystallizing for plastic resin: PET (Bottleflakes, granules, flakes), PET masterbatch, co-PET, PBT, PEEK, PLA, PBAT, PPS, TPU,TPE etc. in one continuous operation. Drying time 20mins, save 2/3 energy cost, final moisture 50-70ppm,helping manufactures of bottles,film,mono filament ,meltblown fabric and sheet etc.
Drying and crystallization of CO-PBT and CO-PET pellets
Processing explanation
Dry and crystallize of amorphous Co-PBT and Co-PET Pellets to 150ppm
Process temperature 80 °C to 135 °C
Cooling the pellets to 40°C ( Re-cooling the pellets to avoid the pellets re-moistured )
Transfer to bagging package
Our IRD ( Infrared Dryer ) will make for you
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The infrared rays caused molecular heat oscillation acting directly to the core of the particles from the inside-out, the moisture inside the particle are quicly heated and vaporized into the circulating ambient air to remove the humidity at the same time. |
Infrared rotary dryer is designed with sophisticated temperature measurement. The material and exhaust air temperature are continuously monitored by sensors. If there is any deviations,PLC system will adjust automatically
There are flexible 5 zone heating control
Adopt drum rotation will make sure the constant movement of the raw material to avoid clumping/sticking and dry evenly
Within 20mins to get the moisture 50-150ppm or less ( Depends on customer’s requirement)
To get the crystallization level at 20%-30% of the pellets without lumping/sticking)
Comprehensive visualization of all process parameters
Cooling the pellets to 40°C (Re-cooling the pellets to avoid the pellets re-moistured )
Our IRD working processing
1. Material Feeding
By vacuum dosing feeder to convey the raw material continuously to the rotating drum.
2. Drying and Crystallization
Thermal treatment and mixing. There are the spirals welded into the rotary drum to ensure the well mixture of material and continuous transfer to the outlet. And the material will also be dried continuously.
3. Discharging
The dried and crystallized material will be discharged after minutes drying by drum rotary. Finally the dried and crystallized material will be conveyed to the next processing.
Our Advantage
| 1 | Low energy consumption | Significantly lower energy consumption compared to conventional processes, through the direct introduction of infrared energy to the product. |
| 2 | Minutes instead of hours | The product remains for only a few minutes in the drying process and is then available for further production steps. |
| 3 | Instantly | The production run can start immediately upon startup. A warm-up phase of the machine is not required. |
| 4 | High efficiency | The energy is immediately brought into the core of the product. |
| 5 | Gently | The material is heated gently from the inside to the outside and not loaded from the outside for hours with heat, and thereby possibly damaged. |
| 6 | Easy cleaning | Good access to all components allows for easy and fast cleaning. Rapid product change-over. |
| 7 | In one step | Crystallization and drying in one step |
| 8 | Increased throughput | Increase of plant throughput by means of reduced load on extruder. |
| 9 | Evenly | Ensures a constant discharge |
Machine photos
How to ensure the quality!
In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
Each component before assembly needs strictly control by inspecting personnel.
Each assembly is in charged by a master who has working experience for more than 20 years.
After all the equipment are completed, we will connect all the machines and run the full production line to ensure the stable running in customers' factory.
Our service
1. We will provide testing if the customer comes to visit factory to see the machine.
2. We will provide detail machine technical specification ,electric diagram,installation,operation manual and all the documents which customer needed for clearing customs and using the machine.
3. We will provide engineers for helping installation and training the workers at customer's site.
4. Spare parts are available when they are needed .Within warranty time,we we will provide spare parts free,and over warranty time,we will provide spare parts with factory price.
5. We will provide technical support and repair service in the whole lifetime.
Application examples
Drying and crystallizing of PET to 50PP
Drying and crystallizing of PLA
Drying of TPU
Drying and heating of PE pellets to remove volatiles
Crystallization of masterbatch in small batches
Drying and crystallizing of PET for pelletizing or sheet extrusion
Drying and crystallizing of PLA for pelletizing or sheet extrusion
Drying and crystallizing of PPS Pellets, amorphous Co-Polyester
Drying, crystallizing and heating of bulk materials
PET Masterbatch Crystallization
PP Masterbatch dryer
CO-PET Crystallization
PBT Crystallization
PEEK Crystallization
PPS Crystallization
Drying of plastic granules, and PET, PBT, ABS/PC, HDPE, LCP, PC, PP, PVB, WPC, TPE, TPU etc.( free-flowing bulk materials)
Removal of rest oligomeren and volatile components
